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custom embroidered patches no minimum

Custom Embroidered Patches for Brands & Bulk Orders

Custom embroidered patches are durable, lightweight and versatile — with proper care they last five years or more, even outdoors. We include up to 9 thread colors at no extra cost, and every patch is machine washable, shrink-proof and fade-resistant. From a single sample to bulk programs of 100,000+, we produce to your exact artwork with a physical sample approved before production.

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Free Sample

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No Minimum

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Top Quality

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Fast Turnaround

Custom Embroidered Patches — From One Sample to 100,000+ Pieces

Ruiji China is a specialist manufacturer of custom embroidered patches, trusted by apparel brands, headwear brands, uniform buyers and teams worldwide. We accept orders of any size — from a single patch to 100,000 pieces or more — with the same quality standard on every run.

For brands and bulk buyers, consistency matters more than anything. We keep your artwork files, thread colors and specifications on record, so every repeat order matches the last one exactly. Your pricing is confirmed clearly before production, with no hidden costs.

custom embroidered patches

What sets our embroidery apart is stitch density. Our 20+ Tajima and Barudan machines run ultra-high densities that resolve realistic animal fur, landscape gradients and micro-scale lettering — cleanly, with no thread pile-up or blurred edges. If another factory told you your design was ‘too complex for embroidery’, send it to us unchanged.

Custom Embroidered Patches Are Suitable for Your Business

A company can showcase a professional and established image by displaying custom embroidered patches on employee uniforms. These personalized patches, featuring the company logo or brand, are an effective advertising tool as they are visible to a broad audience, including suppliers, customers, and passersby. The versatility of embroidered patches allows companies to showcase their brand on various parts of the uniform, including the breast area of a shirt or as pins on clothing. Name patches for staff members can also be customized with each employee’s name, providing a personal touch to the uniform. Overall, embroidered patches offer a cost-effective way for companies to display their branding and improve brand recognition.

embroidered name patches
Police embroidered patches

Embroidered Patches for Schools and Government Organizations

Our top-rated custom embroidery patch company offers a wide range of options to cater to all your embroidery patch needs, not only for companies but also for various groups. Our skilled and experienced team can craft personalized patches for sports teams, the military, police, scouts, motorcycle clubs, schools, and colleges. Our patches are also ideal for martial arts and other sports uniforms. We are committed to meeting your specific patch requirements and can customize your patch to your desired design, color, and size. So, whatever your embroidery patch needs, you can trust us to deliver quality and affordable patches.

Custom a Fully Customizable Embroidered Patch

How to make embroidered patches?

With our variety of customization options, your embroidered patch can be completely unique, or look like something you’ve never seen before. Here are some customization possibilities:

Embroidery Coverage

Choose the right amount of embroidery coverage area for your design based on your budget.

50% Coverage

Embroidery features up to 50% and the background is twill or other fabric. This is the cheapest option.

50 1

75% Coverage

Embroidery features up to 75% and the background is twill or other fabric. This is the popular option.

75

100% Coverage

Choose 100% thread coverage if you want the closest color match that is similar to your design.

100

Base Materials

The first step to creating a great embroidered patch starts with a sturdy base. For the design you want, the base material is chosen.

Twill Fabric

The most commonly used base material is twill fabric because it has a distinct texture on the surface and is light and thin. It is widely used for iron-on patches.

Twill fabric 1

Felt Fabric

If you are looking for a thicker but lightweight embroidered patch, choose the felt base. Felt is usually in 1MM and 2MM thickness, so best to measure before ordering.

Felt Fabric

Reflective Fabric

Reflective fabric is used in all sorts of things, including clothing, police uniforms, and sanitation workers. It will have a reflective effect in the night light.

Reflect fabric

Backing Options 

We provide various ways to back up your custom patches, such as adhesives, iron-on, paper, pins, and more. If you are not sure what kind of backing you need to use, please let us know your patch usage and we can give you the best suggestion.

Iron on Backing

Custom embroidered iron on patches can be quickly and easily fixed to a garment.This is the best option if you want to attach the patch to your clothing quickly and permanently.

Iron On Backing

Adhesive Backing

Adhesive backing makes your patch easy to use, and it sticks on your clothes for easy use. then you can take them off after use, it can be a quick solution as well.

Adhesive Backing 2

Velcro Backing

Velcro backing is a great option when you need to remove the patches frequently or you have multiple patches that need to be replaced on your clothes.

Velcro Backing

Premium Thread Options

Get premium thread designs for your patches. Add fancy or wacky realities to bring a personal element to your embroidered patches.

Metallic Threads

The metallic threads have an eye-catching design and gorgeous appearance so that your custom patches will stand out among the crowd.

metallic thread embroidery

Glow in The Dark Threads

It absorbs light during the day or where there is a light source and then will light up at night or in the dark. We have dozens of colors to choose from.

glow in the dark patch

Reflective Threads

Reflective threads have a reflective effect in the night light, primarily used in clothing patches or police patches and sanitation workers working at night.

Reflect thread 1

Borders & Edges

We provide various border options, and you can choose between many different materials. These are some common bases: Hot cut border, Merrow border, Laser cut border, and Frayed border.

Hot Cut Border

This border allows the custom patches to have more complex custom shapes with many in-cuts and sharp angles, so a hot-cut edge is your best choice when your custom patch shape is very complex.

Hot cut border

Merrow Border

Merrow Border offers a very classic look. The most common use of your custom patch shape is a circle, oval, rectangle, or shield. It will make your custom patch border look slightly raised and thick.

Merrow border

Laser Cut Border

A Laser-cut border is cut down along the fabric, possessing a clean and neat appearance. The reserved fabric boundary should be at least 1MM wide, which is usually reserved for sewing patches.

Laser cut border

Embroidered Patches Gallery

Frequently Asked Questions

We will provide a sample picture of your custom patches within 3-5 days.

Many backings are available for embroidered patches, including:
– No backing (sew-on)
– Iron-On backing
– Adhesive backing
– Magnetic backing
– Velcro backing

The maximum number of colors that can be used in one embroidered patch is 18. However, please note that the cost of the patch will increase if you want to use more than nine colors. With any order, we offer nine different colors for free.

The term “embroidery percentage” refers to the amount of the patch covered by the embroidery design. If your design has many open spaces and few details, the embroidery percentage will be lower. On the other hand, if your design is more intricate and covers more of the patch, the embroidery percentage will be higher. The embroidery percentage is an important factor in determining the price of embroidered patches, as a higher percentage requires more time and materials to produce.

Please send us the physical sample of the patch for the best match, and we will return it to you once production is complete. Alternatively, you can take a clear picture of your patch, and we can replicate it as closely as possible.

There is no minimum order for custom embroidered patches. We support single-piece samples, small trial runs and full bulk programs — pricing scales with quantity, and we confirm everything clearly before production.

A standard embroidered patch usually measures 11 inches by 11 inches. However, with special techniques, we can create giant patches up to 17 by 17 inches. Keep in mind that larger patches are more expensive.

Our typical production turnaround time for standard orders of less than 1000 patches is 5-7 days. Shipping usually takes an additional 3-5 days. We will be sure to give you a confirmed lead time for larger quantity orders once we quote you.

Embroidered custom patches are intricate pieces of artwork created by an embroidery machine using polyester twill and different threads. They are typically designed to convey a message, theme, event, or logo for individuals or groups. These patches can be affixed directly onto clothing or used in scrapbooks. The twill fabric serves as the main background for the design, while other colours and stitches are used to create intricate details. The overcasting stitch is used to overlay the edges of the twill fabric, making outlining easier. Embellished patches are commonly worn by police officers, firefighters, military personnel, girl scouts, boy scouts, security guards, soccer players, college students, and many more. Embroidered custom patches can be applied through several methods, such as sew-on, iron-on, velcro, or adhesive glue.

  1. Place the patch on the clothing item and cover it with a thin cloth to prevent scorching.
  2. Adjust the iron to a temperature of 150°C and place it on top of the patch. Apply pressure and move the iron back and forth for about 20-30 seconds.
  3. Repeat the pressing process on the other side of the garment, again using a cloth to avoid any damage to the garment.
  4. Wait until the patch and garment have cooled down completely before handling. This will ensure that the patch has properly adhered to the garment.

Merrowed and stitch borders (heat-cut borders) are two types of patch borders used in the custom patch industry. A merrowed border is created by sewing a specific kind of thread around the edge of the patch, which creates a seal and prevents the outer threads from puckering out. This type of border is suitable for regularly shaped patches such as circles, rectangles, diamonds, and triangles. On the other hand, the heat-cut border allows for patches with complex edges, and the edge of the patch is cut with a hot knife to seal the threads, preventing fraying. The heat-cut border is perfect for patches with custom shapes or irregular borders. Ultimately, the choice between merrowed and heat-cut borders is a personal preference and depends on the design and shape of the patch.

When it comes to attaching patches to garments, ironing is a quick and easy method. If you’re concerned about the patch coming off after ironing, you can always sew it on as well. However, if you follow our ironing instructions properly, the patch should stay in place. For a more permanent attachment, sewing is the better option.

An embroidery is a form of art, and as with any art, slight variations can occur. Unlike printing, where the design can be replicated precisely, embroidery is a different medium that relies on threadwork. Factors such as the weather can even affect the outcome of the design. However, you can rest assured that we will send you a mock-up and sewn-out sample via email for your approval before proceeding with production so that you can confirm the final product.

How Much Do Custom Embroidered Patches Cost?

We believe in transparent pricing. The table below shows real prices including shipping to the USA — no hidden costs, no surprises. For bulk quantities above 5,000 pieces or special requirements, click here to send us your artwork for a custom quote within 12 hours.

Embroidered Patches Pricing

Size
PercentageQuantity
InchEmboideredPrice (U$D)
Percentage50-99pcs100-149pcs150-249pcs250-499pcs500-999pcs1000-1999pcs2000-3499pcs3500-5000pcs
2"50%
$1.52$0.89$0.65$0.58$0.38$0.33$0.26$0.23
75%$1.55$0.92$0.69$0.62$0.42$0.35$0.30$0.25
100%$1.60$0.95$0.73$0.64$0.48$0.38$0.33$0.28
2.5"50%$1.61$0.99$0.80$0.70$0.52$0.45$0.36$0.32
75%$1.68$1.08$0.88$0.76$0.60$0.50$0.42$0.35
100%$1.92$1.18$0.95$0.82$0.68$0.60$0.48$0.39
3"50%$1.71$1.05$0.90$0.80$0.63$0.52$0.50$0.30
75%$1.98$1.20$1.05$0.90$0.73$0.62$0.55$0.38
100%$2.30$1.38$1.15$1.01$0.85$0.72$0.60$0.45
3.5"50%$1.85$1.22$1.05$0.92$0.8$0.68$0.50$0.35
75%$2.35$1.55$1.25$1.10$0.95$0.80$0.62$0.45
100%$2.85$1.85$1.50$1.30$1.10$0.91$0.72$0.60
4"50%$2.28$1.50$1.30$1.15$0.92$0.78$0.52$0.42
75%$2.88$1.88$1.58$1.38$1.15$0.95$0.70$0.53
100%$3.51$2.22$1.85$1.58$1.35$1.10$0.83$0.68
4.5"50%$2.45$1.69$1.45$1.25$1.10$0.82$0.62$0.50
75%$3.18$2.12$1.78$1.50$1.30$1.01$0.78$0.62
100%$3.95$2.58$2.18$1.80$1.58$1.25$0.98$0.79
5"50%$2.78$1.99$1.68$1.50$1.33$0.95$0.75$0.65
75%$3.65$2.55$2.08$1.88$1.58$1.15$0.95$0.80
100%4.30$2.92$2.15$2.10$1.85$1.38$1.15$0.99
Why Choose Us?

We manufacture top-quality custom patches with no minimum order — trusted by brands and bulk buyers worldwide.

Custom Embroidered Patches No Minimum

Custom Embroidered Patches No Minimum

Send your artwork today — free digital proof in 2–3 days, free sample revisions until you are satisfied, production in 5–7 days.